Hardware Products for a "Generic" Process Plant during the Operations Phase


Click on the appropriate area on the Physical Architecture Diagram where the hardware or hardware-related software product will be applied.

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Products are divided by "Level" in the System Architecture (see Level Design Article ). Note that relative ratings of products (Market Share, Cost, Technology, and Service) for a certain product may be different when viewed in terms of a specific industry.

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This section is under development. At present, product class links are dead, and are shown to indicate the intent and current status of the design.

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Level 1 to 3 - Process Control Hardware


Generic Process Area

(click on Product Class to add and view Product ratings)

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Architecture Level

Product Class

Level 0 - Sensors & Actuators Control Valves
Process Sensors
Analyzers
Industrial Data Highways
Level 1 - Regulatory Control and Interlocking PLCs - Programmable Logic Controllers
DCS - Distributed Contol Systems
Data Loggers and Recorders
Industrial Data Highways
Level 2 - Human-Machine Interface PC-based Interfaces
DCS based Interfaces
Panel-Mounted Instruments
Industrial LANs
Level 3 - Supervisory Optimization Data Historian
Process Optimization
Operator Training Simulator
Site-Wide LANs


Generic Packaging Area

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Architecture Level

Product Class

Level 0 - Sensors & Actuators Modulating Control Valves
On/Off Control Valves
Linear Actuators
Linear Position Sensors
Bar Code Printers
Bar Code Readers
Optical Inspection Subsystems
Level 1 - Regulatory Control and Interlocking PLCs - Programmable Logic Controllers
Palletizer Robot Controllers
Data Loggers and Recorders
Level 2 - Human-Machine Interface PC-based Interfaces
DCS based Interfaces
Panel-Mounted Displays
Radio-Linked Displays
Panel-Mounted Instruments
Level 3 - Supervisory Optimization Product Tracking Computer
Statistical Weight/Fill Controller


Warehouse

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Architecture Level

Product Class

Level 0 - Sensors & Actuators Conveyor Diverters
Proximity/Photo Sensors
Bar Code Printers
Bar Code Readers
Transponder Readers
Optical Inspection Subsystems
Level 1 - Regulatory Control and Interlocking PLCs - Programmable Logic Controllers
Level 2 - Human-Machine Interface PC-based Interfaces
Radio Linked Displays
Panel-Mounted Instruments
Level 3 - Supervisory Optimization Automated Storage and Retrieval System
Loading Dock Optimizer


Power House

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Architecture Level

Product Class

Level 0 - Sensors & Actuators Control Valves
Process Sensors
Combustion Analyzers
Level 1 - Regulatory Control and Interlocking PLCs - Programmable Logic Controllers
DCS - Distributed Contol Systems
Data Loggers and Recorders
Level 2 - Human-Machine Interface PC-based Interfaces
DCS based Interfaces
Panel-Mounted Instruments
Level 3 - Supervisory Optimization Data Historian
Combustion Optimizer
Power Demand Controller


Level 4 - Site-Wide MES Hardware

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Architecture Level

Product Class

Level 4 - Manufacturing Execution Systems Computerized Maintenance Management Systems
Customer Management
Production Scheduling and Reporting
Quality Management
Raw Material & Finished Goods Tracking


Level 5 - Plant D/P & MIS Hardware

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Architecture Level

Product Class

Level 5 - Plant D/P and MIS Hardware Accounting System
Human Resources Hardware
Management Information Systems Hardware


Level 5 - Plant Engineering & Technical Hardware

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Architecture Level

Product Class

Level 5 - Plant Engineering & Technical Systems Hardware CAD Hardware
Engineering Document Management Hardware
PLC and DCS Programming Hardware


Level 6 - Corporate D/P & MIS Hardware

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Architecture Level

Product Class

Level 6 - Corporate D/P & MIS Hardware Corporate Database Server Hardware
Corporate Webserver Hardware
Corporate Network Monitoring Hardware
Corporate WAN Hardware

The hardware required for Corporate Data Processing and Management Information Systems is not generally specialized for particular applications. (such as Financial Consolitation, Executive Information Systems, Financial Planning, etc.) but is likely to be "high end" or even mainframe general purpose computing systems with large storage capacity and processing power.

These systems tend to be highly standardized within a given corporation, often limited to a single vendor at least for the CPU and mass storage equipment. Vendor choices are made as part of strategic plans, often remaining consistent for years, or even decades.

The "industry sector" has relatively little influence on this hardware. Instead, this is influenced more by the "scale" of the central DP operation, with smaller facilities tending to smaller vendors, and major corporations dealing with the largest international vendors.


Level 6 - Corporate Engineering & Technical Systems Hardware

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Architecture Level

Product Class

Level 6 - Corporate Engineering & Technical Systems Hardware PLC and DCS Programming Hardware
Simulation and testing Hardware
Engineering Records Management Hardware